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Eko Kaynak Teknolojileri Mak. Automation Certification Consultancy Engineering Consultancy İth.İhr.San.Ve Tic.Ltd.Şti

Adres: 1233. CADDE (ESKİ 56) 4

Tel 1: 0 (312) 394 26-48

Tel 2: 0 (312) 532 35-530 () -49

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Email 1: otomasyon@ekokaynak.com

Web: https://www.ekokaynak.com/

Robotic Welding Automation

Industrial robots are used in a wide variety of fields. One of them is welding. Industrial robots used as welding robots perform extremely difficult and specialized welding operations in the most accurate and trouble-free way.

Welding technologies are used in all areas of industry. Although many different methods are used, the process in question sometimes involves a difficult and even dangerous process. At this point, the welding robot comes into play and allows safe working.
Although the working areas are narrow with welding robots of different sizes and features, successful results are obtained with the most suitable positioning. Thus, efficient solutions are produced in line with the required function. Welding and welding cutting operations can be done safely with the welding robot, as well as quickly and thus efficiently using the time in the production phase. The positioning of the material is also included in this calculation and it is ensured that it is compatible with the welding robot.
The use of welding robots is an efficient and accurate solution for almost every organization, from medium and small enterprises to large industrial enterprises. It is very important to define the need well in the budgeting phase for the welding robot. Determining the need as a result of the analysis made in line with the work carried out in the enterprise also reduces the cost of the welding robot and ensures the most efficient result.
Considering robot welding, this system contains weld quality parts with repeatable accuracy of 1.5 times the welding wire used. If parts are not repeatable within this range, a touch sensor (Touch Sensor) or any seam tracking system (Seam Tracker) or arc sensor (Arc Sensor) will be required. While following the continuous welding line with the help of the arc sensor, the error, thermal stress, etc. that occur in the production of the workpiece. It is possible to correct the deviations that may occur due to With the help of the touch sensor, the welding starting point can be found in the best way.

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Another important preliminary step in robot system selection is choosing the right welding process and application equipment. The choice of the welding process will affect the weld appearance, weld width, feed rate, production capacity and part quality. Similar processes that are welded by hand sometimes cannot be performed by the robot system. While a robot cannot adjust between parts, the welder can.

And again, a robot will often be able to weld twice or even four times as fast as a welder and work with consistent results.
Ultimately, it is necessary to decide which type of parts should be welded with the robotic welding system. If your parts list is too large, this will lead you to a very costly robotic welding system. For this, it should be tried to focus on the key parts from the given part family.
This will also relieve the manufacturer in the financial adjustment of the purchase of the robot system. It is necessary to make an optimum choice between the initial cost of the system and the cost that will occur with the parts to be added to the simple system later, considering its financial life.
Deciding to buy a robot system will depend on many factors. These;

  • Robot experience
  • Manpower on hand
  • budget on hand
  • Required system performance level
Naturally, the requirement of a system that will do more work means more cost. But there are ways to balance risk, manpower, cost and performance to meet individual needs.
You can call us and get information about our welding robot solutions to get the right solution for your business.
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