Ready-mixed concrete plant automation is based on a computer-controlled automatic dosing principle. According to different needs, concrete mixture formulas called recipes are loaded into the system. When the production command is given, the relevant materials (cement, aggregate, additive, water, etc.) are automatically weighed according to that mixture formula. The process is completed by mixing in appropriate amounts. All stages, from the preparation of the recipe to the transfer of the concrete to the truck mixer, are monitored, controlled and recorded over the SCADA system. At the end of the automatic production process, a waybill can be received from the computer. Dosing automation is the most important element of the ready mixed concrete plant. Process monitoring, production reporting, alarm monitoring, order management, production planning, stock control, truck scale, truck mixer monitoring, quality control laboratory reporting, etc. are other elements of the ready mixed concrete plant that require automation. Daily, monthly and annual reports can be obtained for production statistics, breakdown records and efficiency analysis. Thanks to the remote access facility, the failures and their solutions are detected and production disruptions are minimized.

The remote is computer controlled. to concrete; It is designed to load aggregate, cement, water and additives into the truck mixer by weighing, dosing and mixing. Weight measurement is fully automatic. The looadcells used can withstand more than 100% of the rated load. It works with a sensitivity of +/- 0.002. Automatic operation is completely under computer control. Each phase can be viewed on the monitor at the same time.

In our MCC panels, Siemens, Schneider, shaft materials are used optionally. An electrical project is prepared according to the power requirement. Our panels are made of 1.5 mm DKP sheet, panel covers 2
mm sheet, electrostatic painted, IP 54 class protected, mounting plates are electro galvanized.

For the use of the automation system, a computer and a mimic diagram are prepared according to the project requirement, ensuring full compatibility with the MCC board. The system can be operated fully automatically and manually. It is provided with a mimic diagram even in the absence of a computer for fully automatic operation.

Recipe, customer and vehicle information in the concrete program to be used on the computer
They are opened as cards and stored in the database. During production, instead of re-entering one by one, the desired information in the existing database and the amount to be produced are specified and transmitted to the PLC in the MCC panel. The user only has to start things.

On the information screen that appears after the production, the received quantities and information about the production are displayed. A waybill can be printed on this screen, as well as a detailed report on the production.